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Consultant - Master Trainer – Electronics Box Build, PCBA & Warehouse

  • Full Time
  • On-Site - Bengaluru
  • 8 months
  • Project posted on: 26/08/2026
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Consultant - Master Trainer – Electronics Box Build, PCBA & Warehouse

  • Manufacturing/Operations
  • Quality assurance
  • Maintenance
  • Process Engineering / Process excellence

On-Site - Bengaluru

Full Time

8 months

 26/08/2026

Assignment Details

Our client, a global leader in Electronics Manufacturing, is looking for a Master Trainer to drive shop-floor technical competence, training governance, and behavioral excellence across their assembly lines.

Key Responsibilities

  • Conduct systematic Training Needs Analysis (TNA) based on quality defects, yield gaps, engineering changes (ECOs), and new product introductions (NPI)
  • Partner with Subject Matter Experts (Process, Quality, Safety) to develop training content, SOPs, and ESD/IPC-standard work instructions
  • Plan and execute weekly/monthly training schedules aligned with production plans
  • Lead and coach Cell Trainers to ensure standardized, consistent training delivery across lines
  • Oversee On-the-Job Training (OJT), bridging classroom theory with line-side practical validation
  • Drive the 4S Training Methodology (Skill Cycle, Skill Snap, Skill Echo, Skill Monitor) across all training modules
  • Embed quality and safety standards — ESD safety, 5S discipline, and zero-defect mindset — into daily operator routines
  • Track Inter- and Intra-skill matrix progress and drive structured competency growth (L1–L4 career pathways) for operators
  • Monitor post-training KPIs (First Pass Yield, efficiency, rework rates, audit scores) to measure training effectiveness and identify retraining needs
  • Drive 100% completion of mandatory e-learning and safety compliance modules
  • Act as a frontline behavioral leader, fostering discipline, communication, and continuous improvement (Kaizen) on the floor

Note
Duration: 8 months (extendable)
Location: Bangalore 
Capacity: Full Time (on-site)

 

Skills Required

  • Diploma/Bachelor's degree in Electronics, Electrical, Mechanical, or Industrial Engineering
  • 2–5 years of hands-on technical training experience in Electronics Manufacturing (EMS) or Box Build environments
  • Strong knowledge of Box Build assembly, IPC-A-610 standards, soldering techniques, ESD controls, and Lean methodologies
  • Hands-on expertise in TNA, 4S Training Methodology, Training Within Industry (TWI), and Skill Matrix Management
  • Strong leadership, interpersonal, and communication skills; ability to drive behavioral change and collaborate with SMEs and operations teams

Industry

Electricial Utilities and Power Producers

Experience Required:

4+ years

Additional Skills:

  • 4S
  • 5S
  • Soldering
  • ESD Controls
  • Lean Manufacturing
  • SMT
  • IPC-A-610

No of open positions:

1

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